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Southern Alberta Institute of Technology
by Ron Levangie and Wayne Keenan
The Southern Alberta Institute of Technology (SAIT) has been a significant
contributor to human resource development in the province of Alberta since
its establishment in 1916. SAIT's success can be attributed to strong working
relationships with industry leaders to ensure that the education the Institute
provides for students is current, skill oriented and relevant. Sixty-eight
diploma and certificate programs , twenty seven apprenticeship and pre-employment
programs and two applied degree programs are now offered to over 10,000
learners a year. SAIT also provides continuing education, outreach, teleconference
and correspondence courses to over 3 5,000 teachers in Canada and 15 countries
around the world.
SAIT's advanced and well equipped training facilities are located on
two campuses which encompass 262,000 sq. m. of space on 41.2 hectares of
land in the city of Calgary. Eleven separate buildings, made up of
21 wings, provide the environments for a broad range of services, including
recreational, residential, food preparation, industrial shops, laboratories,
computer classrooms, administration, health sciences TV/Radio studios,
business, applied arts and sciences and even an aircraft hangar.
OPERATIONS AND MAINTENANCE
The Campus Operations and Maintenance (COM) department is comprised
of 104 people working in the sections of maintenance (carpenters, electricians,
general services, locksmiths, machinists, millwrights, mechanical, painters),
operations (buildings), power plant, security, custodial, grounds keeping,
occupational health & safety, planning & design, computer managed
maintenance and administration. The COM department is a complete
facilities management team, responsible for all aspects of operation maintenance
and development of the campus physical facilities.
CENTRAL PLANT
The major utility services, with the exception of domestic water, originate
from the central power plant in the Eugene Coste building. Natural gas,
chilled water, high pressure steam , compressed air and electrical services
are distributed from the plant to the buildings on the main campus via
a network of almost 2 km of subsurface tunnels.
CHILLED WATER SYSTEM
The chilled water system includes two 1,200 ton R-11 centrifugal chillers
with an adjacent containment vessel , and one 1,200 ton absorption chiller
which operates on steam . Each chiller has a constant flow primary pump,
feeding into a secondary system that delivers up to 9,600 usgpm using two
150 horsepower pumps into a 460 mm loop serving the campus.
Distribution pumps located within each building deliver chilled water
from the main tunnel loop to the building air handling unit coils and
back to the return loop. This is accomplislied through a variety of primary/secondary
connection arrangements.
The system operates between mid-April and mid-October. In the
winter the air handling unit coils are drained to prevent freezing and
coil damage.
The cooling tower is a built-up treated wood structure with two 6.8
m diameter, 2-speed propeller fans. It has a heat rejection capacity in
excess of 4,000 tons.
STEAM HEATING SYSTEM
Three high pressure steam boilers in the power plant deliver up to
230,000 pounds per hour of 185 psig steam for humidification, domestic
hot water heating and building heating throughout the campus. Steam
is also used to run a 600 kW steam turbine generator for electrical peak
shaving as well as up to 15,000 pounds per hour to operate the 1,200 ton
absorption chiller.
A high pressure condensate return system from the steam mains and a
low pressure condensate return system from building heat exchangers bring
condensate back to a main receiver where it is deaerated , polished and
reused as boiler feedwater. Steam pressure powered condensate return pumps
are replacing electric-driven pumps to reduce maintenance and energy costs.
COMPRESSOR AIR
The central plant system consists of three rotary-vane and two oil-free
compressors delivering 100 psig air through 75 nun mains for control and
instrument air. Air is cleaned and dried prior to leaving the plant
in a dual-chamber , automatic regenerative silica gel desiccant drier.
Pressure reduction is done at the building mechanical rooms to accommodate
the terminal equipment requirements.
NATURAL GAS
A 102 mm intermediate pressure natural gas main is metered at the central
plant . It is then piped through the utility tunnels to the various buildings
at 26 psig . Gas pressure is reduced at each mechanical room before being
distributed to gas-fired heating equipment, kitchen equipment, laboratories
and shops. Gas is also used to fire the three main steam boilers
as well as a 500 kW gas-fired generator that is used along with the steam
turbine generator as part of an electrical demand limiting program.
ELECTRICAL DISTRIBUTION SYSTEM
Two 1,200 amp feeder mains provide power to the campus at 13,200 volts.
Voltage is then reduced to 4,160 volts at three transformers from a common
main bus which feeds three main distribution buses.
These buses then distribute electrical energy through tunnel conduit
systems to each building , where it is transformed to 600v , 347v , 208v
and 120v as necessary for low voltage distribution.
BUILDING AUTOMATION SYSTEM
A "Johnson Controls " JC-80 central computer-based system was recently
replaced with a " Metasys DDC control workstation located in the power
plant control room. Two buildings, the Colonel Walker and the Bob
Edwards Northeast campus have been converted to "Metasys" stand alone DDC
systems, while all other buildings have had the 40 JC-80 loop remote panels
interfaced to the new workstation through "Centaurus" panels, and communicate
to the workstation over the original coaxial cables. A CSI I-Net
7700 DDC system controls one air handling system in the E.H.Crandell building
and monitors utility usage in H-wing of the Senator Bums Building.
There are approximately 2,000 points presently monitoring and controlling
air handlers, heat exchangers, pumps, fire alarms refrigeration equipment
sumps etc. connected to the building automation system. Future plans include
the replacement of the JC-80 loop remote panels and pneumatic controllers
with new DDC standalone controllers, communicating peer-to-peer over an
existing dedicated fiber-optic network. Expected utility reduction
from this upgrade should be in the 5%-15% range through optimized equipment
operation and improved control strategies.
BUILDING AIR HANDLING SYSTEMS
There are a variety of different air handling systems types among the
100 or so that provide safe and comfortable indoor environments . Central
station and compartmental , packaged and built-up, constant and variable
volume, single and dual duct, make-up and mixed air, have all been selected
and installed to suit the needs of the building function and reflect the
era in which they were built. Some of the central station air handlers
have supply fans as large as 200 horsepower, while smaller compartmentalized
units can be as little as 2 horsepower.
The majority of the units have glycol preheat coils , but there are
a few with steam coils and hot water coils, and some without preheat.
Most are also equipped with chilled water coils and a few with DX coils.
Many air handlers have direct injection steam dispersion tube humidification
and all of them have some form of air filtration, including flat, bag and
roll filter sections. Winter " free-cooling" with outdoor air economizer
control is incorporated into all mixed air units.
BUILDING HEATING SYSTEMS
Heating is generally accomplished using perimeter radiation terminals.
Constant volume air handling systems also have terminal reheat coils at
the supply air boxes. Exceptions to this include Heritage Hall which
uses perimeter steam radiators , the central plant make-up units which
have steam coils installed and NR-wing which is an air supply heating system
using a hydronic heating coil in the air handler and terminal reheat coils
at the supply air terminal boxes.
TD-wing was recently converted from steam to hydronic heating through
a steam-to-water exchanger. This eliminated the noise in the classrooms
generated by the steam traps and reduced the associated maintenance calls
and expense.
DOMESTIC WATER SYSTEM
City water supplies enter the main campus from three separate vaults
located on 10th Street , 16th Avenue and 14th Street. Here the water
is metered and the mains are equipped with approved backflow prevention
devices . A looped feed main connected to all three service entries provides
redundant service capacity in the event that a service vault must be taken
off-line.
A full backflow prevention upgrade program has been underway over the
last four years to provide protection in compliance with City of Calgary
requirements.
Domestic hot water heating is done using steam-to-water converters
in each of the building mechanical rooms . High temperature ( 82"C ) water
for food service area dishwashers is similarly generated.
FIRE PROTECTION
Buildings are protected in a variety of ways, including stand pipe systems
, preaction sprinklers , wet sprinklers, smoke and fire detectors hand
held fire extinguishers, halon and C02 The type of protection is dependent
upon the size , function and era in which the building was constructed.
Over thirty fire hydrants protect the main campus , Alberta College
of Art and Design and Jubilee Auditorium property. These are connected
to the main water loop, both buried and within service tunnels.
A fire alarm system upgrade that incorporates state-of-the-art fully
addressable end devices , programmable voice messages and fully automated
central monitoring and alarm was recently completed in the Senator Burns
Building.
ENERGY MANAGEMENT
Reducing the negative impact on the environment and minimizing utility
costs are important issues for SAIT's COM department. Several initiatives
have been developed and implemented successfully over the past several
years towards these ends. Included in these are the following:
-load shedding program.
-lamp and ballast replacement program to T-8's and electronic ballasts
and incandescents replaced with low-wattage fluorescents.
- exterior lighting conversion to High Pressure Sodium. -power factor
correction.
- electronic boiler controls.
- initiation of a variable frequency drive plan to replace existing
constant volume/terminal reheat systems.
- initiation of a building automation system replacement program to
stand-alone DDC.
These measures have resulted in annual savings of over $700,000. ,
with further savings of at least another $500,000. per year when programs
are completed.
CONCLUSION
SAIT's commitment to providing quality working and learning environments
that are safe, comfortable, efficient and effective has resulted in recognition
from its' peers. The Calgary "Building Owners and Managers Association
" (BOMA ) awarded SAIT with the Building of the Year Award in Facilities
Management in 1996. This was followed in 1997 with the BOMA Environmental
Award for facilities dedicated to promoting and implementing health, safety
and environmental programs. SAIT will continue to strive toward improving
upon its' recognition as a leader in the facilities, environmental and
energy management arena.
The above story was submitted by Ron Levangie and Wayne Keenan
First published October 1997
 
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